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Introduction

In addition to our extensive, ready to use ‘Off the shelf’, range of packaging we offer a comprehensive custom made service, from concept, through to point of sale.

All FEFCO styles (the industry accepted standard) are available, as well as innovative designs engineered from our in house studio.

Full graphic design facilities are also available to ensure the packaging has the maximum visual impact required to sell your product. Flexographic, Litho and screen-printing are all available at our disposal and our trained sales team would be pleased to advise on the most effective combination of material and print for the volumes required and the end market being supplied.

To follow is a brief description on the types of corrugated board available and examples of the applications they can be used for



Corrugation types

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Single Face Corrugated Board

As well as being used for corrugated roll, Single face corrugated can be used as an attractive way of manufacturing die-cut cartons. Companies have put ‘E flute’ single face to great use when they wish to add a different touch to their packaging. Single face can be printed, embossed and die cut to your exact  
specifications and our design team is available to advise on what would be the best solution to suit your needs

    This example demonstrates the fact that, not only can corrugated board be practical, but it can also be aesthetically pleasing. The corrugated surface has been used here as a design feature.
Single face example



Single Wall Corrugated Board

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Single wall corrugated board is made from two sheets of paper called ‘liners’ and a corrugated inner medium called the ‘fluting’. When the paper is constructed in this way it gives the corrugated board significantly more strength and rigidity than thatof each component layer. This construction forms a set of  

connected arches, which are well known for there ability to support heavy weights. The air space between the flutes also gives a degree of insulation that gives excellent protection against temperature variations. The fluting medium can also be varied in thickness; from 1.1mm for ‘E’ flute board up to 4.3mm for ‘A’ flute board.

Before ordering 'made to measure', why not check out our stock cartons

The most common form of carton is the FEFCO 0201 style which, is a normal fold over flaps, top and bottom:

FEFCO 0201 Style Case

This style of case is the most economical style of case as it produces very little waste and requires no tooling and origination charges (unless it is printed) and can be produced directly from the corrugator.



Die-Cut

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Die-cut cartons are also a very popular and are manufactured using a special die-cutting tool, which stamps the shape of the carton out of a single piece of corrugated board. This manufacturing style ensures a higher degree of accuracy and consistency and allows for almost any shape or style of carton to be made. When a die-cut carton is manufactured there will be a one-off charge payable for the tooling costs, but once paid for it can be used time and time again

 
Die-Cut carton
 

 

Example of a Die-Cut carton

A number of inner fittings can be manufactured by either die cutting or scoring directly off the corrugator. These fittings can be used to hold or partition products within a case. The following diagram shows some of the more common of fittings. We would be happy to advise on the best fitting suitable for your product to give it the best protection it deserves

 


Inner fittings

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